Archive for the ‘Design’ Category

Tim Van Wormer applying silicone to the plywood backer board.

We are using Eagle HarborMaster Windows – special thanks to Chris Burgess of Eagle Windows for helping us with our order!  The construction and glazing of these windows is designed to stand up to a hurricane.   Testing  includes firing a 2×4 into the glass (the wood is shot out of a canon at 50 feet per second) and repeated pressure changes (up to 9,000 cycles) to simulate hurricane conditions. Needless to say – we want to put them in right.

First we use a laser level to establish a line that runs all around the building.   Next, we build out around the windows with 1/2 plywood to allow the siding to properly align with the trim.   Then two beads of silicone caulk are applied to the plywood and the window is set and fastened through the nailing flanges.

Window fastened through nailing flanges

After the window is nailed to the wall the entire nailing flange and backer board is covered with Vycor – a thick piece of rubber backed with adhesive.  While the window is being installed from the outside Breck Tully makes sure that everything is square and true on the inside.

Finally the window is fastened to the  framing with metal straps that are visible in the inside photograph.  The straps are to prevent the windows from blowing out of the building due to the severe low pressure that accompanies a hurricane.

Breck Tully centering the window

Vycor over the window flange

Applying the Fascia

Time to button up the outside of the building.   Fascia, roofing, windows, siding and trim – in that order.  We are using Nu-Cedar siding, a product made out of 20% recycled PVC  that is painted to our specifications and installed with screws and plugs.   We are very excited about being one of the first projects in RI to use this system.  We have twice visited the factory and met numerous times in the field with Nu-Cedar’s technical reps to learn how best to use this product on our site.

The roof is being shingled with Energy Star asphalt shingles that are designed to reflect the sun and keep the building cooler in the summer heat.   The flat roofs over the beer cooler and wine storage room are being roofed with white TPO, also a highly reflective and durable roofing.

We are committed to making our building sensibly green and examine both the imediate and long term  cost of each product and system we use.

You shouldn’t have to go into the red to build green.

Mike Morrone, Megan Moynihan, Mike Morrone

The shell is complete.   Most of the big equipment (cranes, well drillers, lulls, and lifts) is gone.   We are back working on the site and beginning the exterior of the building.  We are committed to handling all of the water on site through careful grading to channel the run off and the use of permeable paving stones.   Mike Morrone, Megan Moynihan, & Mike Morrone meet to go over the grades while Joe Morrone loads the dumptruck with fill we are taking off site.

Kerianne and Ginny Garston

………………………… Earlier in the day Kerianne’s parents visited and we took them for a tour of the site.  Kerianne Garston, from Pratt Institute, is working with us as an interior design intern and is doing wonderful work on the look of the new store.

Family resemblance?   We didn’t see it at first.   But, after we offered Kerianne an internship position, we found out that Mike Morrone is Uncle Mike – Kerianne’s mom and Mike are sister and brother.

Uncle Mike was gone so Kerianne and Ginny decided to climb up on the Big Cat.

Kerianne Garston

While work continues outside – we have finished the three geothermal wells and are installing the last of the Climate-Block panels – we are finalizing the interior design. We are very fortunate to have Kerianne Garston, a Senior in the Interior Design Department at Pratt Institute, working with us as a summer intern.

Check-Out Counter

Kerianne has been working closely with Oyster Works’ Megan Moynihan, meeting with the owners, Jon Maldon and Jane Gross, and sketching the interiors. To the left is a drawing showing what the check-out counter may look like and below is a sketch of the wine room.

These are by no means final drawings and the end result may be quite a bit different.   But you get the idea – It’s going to be beautiful!  CHEERS!!!

Wine Room