Posts Tagged ‘Oyster Works’

Tim Van Wormer applying silicone to the plywood backer board.

We are using Eagle HarborMaster Windows – special thanks to Chris Burgess of Eagle Windows for helping us with our order!  The construction and glazing of these windows is designed to stand up to a hurricane.   Testing  includes firing a 2×4 into the glass (the wood is shot out of a canon at 50 feet per second) and repeated pressure changes (up to 9,000 cycles) to simulate hurricane conditions. Needless to say – we want to put them in right.

First we use a laser level to establish a line that runs all around the building.   Next, we build out around the windows with 1/2 plywood to allow the siding to properly align with the trim.   Then two beads of silicone caulk are applied to the plywood and the window is set and fastened through the nailing flanges.

Window fastened through nailing flanges

After the window is nailed to the wall the entire nailing flange and backer board is covered with Vycor – a thick piece of rubber backed with adhesive.  While the window is being installed from the outside Breck Tully makes sure that everything is square and true on the inside.

Finally the window is fastened to the  framing with metal straps that are visible in the inside photograph.  The straps are to prevent the windows from blowing out of the building due to the severe low pressure that accompanies a hurricane.

Breck Tully centering the window

Vycor over the window flange

Tommy (LT) and Ryan finishing the tower

The project is about to turn the corner as we finish setting the last of the Climate-Block panels.  But first we have to construct the tower and stairwell that will serve the mezzanine areas. Tricky angles, tough cuts, and a fair amount of head scratching, but we got it right.

We constantlly make adjustments in the field and architect Megan Moynihan is often on site (in this case on the roof) working with the team and figuring out the best way to take what is on paper and bring it to life.

Tim Van Wormer and Megan Moynihan

Kerianne Garston

While work continues outside – we have finished the three geothermal wells and are installing the last of the Climate-Block panels – we are finalizing the interior design. We are very fortunate to have Kerianne Garston, a Senior in the Interior Design Department at Pratt Institute, working with us as a summer intern.

Check-Out Counter

Kerianne has been working closely with Oyster Works’ Megan Moynihan, meeting with the owners, Jon Maldon and Jane Gross, and sketching the interiors. To the left is a drawing showing what the check-out counter may look like and below is a sketch of the wine room.

These are by no means final drawings and the end result may be quite a bit different.   But you get the idea – It’s going to be beautiful!  CHEERS!!!

Wine Room

The Charlestown Package Store will be heated and cooled by a geothermal system drawing water from three 450 foot deep wells.   Today we began drilling the first of the wells.

The first phase, until we hit bedrock at about 125 feet, involves digging the hole and keeping the hole open with drilling mud.   Once we hit bedrock we will set an 8 inch pipe into the hole and pump the mud out. (Yes, this is similar mud to what is being used to try to stop the runaway oil well in the Gulf of Mexico).   After we pump the mud out, we will attach a 6 inch bit and drill down through the bedrock to 450 feet.

The constant temperature of the water we pull from the wells will allow us to heat and cool the building efficiently and without using any gas or oil.   We will have more on the design and workings of the geothermal system in a future post.

This morning we are working from the top to the bottom and pretty much everywhere in between.  In the big picture below the first of the upper roof panels is being set into place while the concrete truck pours the basement slab.

Meanwhile, on the lower part of the roof we are running the electrical wires and wires for the security and alarm systems.  We don’t want any exposed wiremold or electrical conduit so all ceiling mounted fixtures are being wired from the outside. This requires careful planning and skilled hands. To the left Sam Joslin, of Century Electric, confers with Dave Vinick, of Home Electronics.  To the right Len Capizanno locates the overhead fixtures.

And, while all this is going on up above, Ca-Gin Concrete pours the basement slab.  The blue foam blocks mark the location of the footings for the steel columns that will support the floor and roof structure.  Once the floor hardens the foam will be removed. And after the columns are set the diamond shapes will be patched and the concrete will secure the base of the columns.